Power Tools vs. Hand Tools: Can’t We All Just Get Along?

If you have been at all in touch with woodworking blogs, forums and such, you have come to realize that there are those who advocate "more power", and those that tend toward hand tool snobbery. I am here to help get us all holding hands around the (sawdust and plane curl) campfire singing "kumbya".

The hand tool purists will go on about how the "masters" did everything by hand, and the purity of the hand work. The marks left by the tools and the slight imperfections are the mark of a handmade piece.

The power tool gang, on the other hand, will discuss speed, accuracy and bringing woodworking within the grasp of the average home shop woodworker.

I believe that both camps are correct. I make my living building furniture and cabinets. While it is possible to build fine furniture from rough lumber using only hand tools, it would be very tough to make money at it. My power tools allow me to perform tedious tasks, like squaring stock, quickly and efficiently. But many common woodworking tasks require multiple machines, and coordinating the accuracy between machines becomes the issue.

A router cuts a mortise and a table saw cuts the tenon, but getting them to match perfectly takes some test cutting and set up time. If I am making a dozen cabinet doors, this set up time is well worth the effort. But making a few joints in a table apron is where my hand tools come to the rescue. Ensuring dead accuracy between two set-ups on a simple job can take longer than is justified, so in those cases, I like to mill the joint by machine, leaving the tenon a bit oversized, then use a good shoulder plane to perfect the fit.

Machines also typically leave distinctive tool marks on the material. Proper set up can reduce these marks, but they will need to be removed. When I rout out a shallow pocket for a dish, there are marks left at the bottom. A specialty sander could be used to smooth the bottom, but I reach for my scrapers. The scraper removes material faster than even 80 grit sandpaper, while leaving a smooth, open finish that no sanding can match.

Hand tool advocates speak of the pleasures of the first perfect curl from your first plane, and they are right. Using well-made tools that are tuned correctly is one of the pleasures that keeps me energized in my daily work. But properly setting up a difficult saw cut can be just as sublime an experience. Making a piece of fine furniture is nice. Making it at a profit gives me the freedom to continue the work I enjoy.

In my shop, the power tools occupy positions of prominence on the floor, but my hand tools are carefully stored within easy reach. The two exist side by side in my shop and are both critical in turning the vision in my mind into an treasured and lasting product.

From the Blogmaster: You can tweet with Ralph Bagnall on Twitter at @Consultingwood, and tweet with us too at @Rockler!

Comments (Comment Moderation is enabled. Your comment will not appear until approved.)
Very nice article. As someone who is very much into hand tools, I believe in harnessing the best of both worlds. This may mean different things for different woodworkers. For me, I can mill and dimension lumber with my jointer, planer and table saw. I'm not afraid to glue up a piece wider than 13" because I can flatten by hand. I don't have to worry about freezing in a barn this winter because I can cut my joinery by hand in a heated cottage while my boys play with their trains nearby. I think that through the use of hand tools, I have a different insight into furniture construction and wood as a medium that I didn't have when I used only power tools. For example, I no longer fret over adjusting my power tools to the nth degree.
# Posted By theCottageWorkshop | 12/11/09 6:22 PM
Each tool type has it's strengths and weaknesses as you imply. However even the "old masters" used power tools, even before electricity. Ever see a spring lathe, or a power saw run by a waterwheel?
# Posted By Gene | 1/3/10 11:20 AM
Thanks for the article. I love hand tools as much as the next guy; there's a certain nostalgia and romance to finishing a project with them. I am, however considering buying my first table saw to speed things up and make them a little easier. I've read a lot of reviews about the Bosch 4100-series, DeWalt 744/745-series and the Jet line of portable table saws. Any suggestions from the crowd?
# Posted By Jeremy | 1/11/10 7:15 PM
Jeremy, My attitude on tools (hand or power) is to buy the best you can afford. The Bosch and DeWalt are certainly excellent choices, and Jet has a good reputation as well. I have used dozens of different sizes and brands of table saws over my career. The secret to success is to read the manuals and take the time to set the saw up properly. A properly tuned saw provides better results and is far safer. Also, look at reading a couple of table saw books for tips and tricks to get the most out of your saw. And draw on the experience of local woodworking groups if any are in your area. Last thought: My one hard and fast safety rule is to never make any cut that I am not comfortable making. If I feel nervous with what I am about to do, I'll find another way, or get a jig that aids the process. Hope this helps!
# Posted By Ralph Bagnall | 1/13/10 9:44 AM
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