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Home Power Tools and Shop Accessories More Power Tools and Accessories Panel Saws Shop Built Panel Saw Plan

Shop Built Panel Saw Plan Only at Rockler

Shop Built Panel Saw Plan

$3.95Each   Scoll Down to Order

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Cut large stock accurately and save hundreds compared to other systems when you build your own pro-quality saw with our plan and hardware kit.

Now available, Downloadable PDF Panel Saw Plan

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Now you can cut large panels safely and accurately without paying for a manufactured panel saw when you build your own pro-quality saw with the plan from Today's Woodworker and our hardware kit and supplies.
Move your saw, not your work piece Switch from sawing to routing by making an Extra mounting Plate
Step-by-step instructions simplify assembly, and clear illustrations reveal the many features of this innovative tool. It does everything manufactured panel saws do and more. Since you move your circular saw, not the work piece, one person can handle large stock easily. By making an extra mounting plate, you can switch operations from sawing to routing.

The Shop Built Panel Saw Extruded Aluminum Hardware Kit includes all the supplies to complete the aluminum frame and carriage. You will also need the additional supplies listed below to complete the plan. You supply the wood and plexiglas.

NEW – Order a Downloadable version of the Shop Built Panel Saw Plan.

Order a downloadable version of the plan for only $3.95 (No extra shipping and handling charges apply) and preview the plan today! See for yourself how easy it is to build your own Panel Saw using our Extruded Aluminum Hardware Kit and save hundreds compared to other systems!

Click here to order! https://www.rockler.com/express/payment_info.cfm?pdf_id=1


This downloadable plan has a separate checkout process and does not affect your current shopping cart. This plan is an Adobe Acrobat PDF file and requires Adobe Acrobat Reader, which is available at no charge. Download Acrobat Reader


You will also need the following...
68064 - 3-Star Knob (4) 21753 -Metal T-Track (1) 69116 - Self Stick Measuring Tape (1)
 
34771 - T-Slot Bolt (1) 23812 - 5-Star Knob (1)
 

Technical Documents
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Customer Reviews and Photos for:
Shop Built Panel Saw Plan

Average Rating:
Customer Review Rating: 2.4 (2.4)
(6 customer reviews)
Add your review...
1) Submitted by Dwight Hartmsn, from Vaughn, WA on 4/1/2009
Customer Rating: Customer Review Rating: 5.0
This is an excellent panel saw set up! The extruded aluminum components are absolutely top quality and function perfectly. The user is responsible for constructing the wood base frame for the unit and setting it up correctly, however, anyone that realizes the need for a panel saw is already enough of a craftsman to have those skills. I used a built up acrylic plastic base for my Porter Cable 324 mag saw with an added acrylic shoe that rides on the surface of the 3/4" panels being cut to virtually eliminate tear out. The dust pickup port on the Porter Cable saw virtually eliminates saw dust problems.
Anyone who is a serious woodworker should have no reservations about this panel saw unit!
2) Submitted by Nick, from Ft. Collins, CO on 11/4/2007
Customer Rating: Customer Review Rating: 4.0
These plans are easy and quick to assemble.
You can't beat the value of this panel saw!
3) Submitted by Steven, from Gresham, OR on 3/13/2008
Customer Rating: Customer Review Rating: 1.0
Maybe it works. Just a cut above a concept sketch on a restaurant napkin. Going to look elsewhere for plans that read less like a novel and more like a plan. Should have spent the money on a mocha.
4) Submitted by Humble To, from Tehachapi, CA on 6/11/2008
Customer Rating: Customer Review Rating: 1.0
Details are very poor. I spent more time looking at the picture to see how thigs are put togeather. Needs for more detail.
5) Submitted by Roy Blanch, from Jamesville, NY on 9/23/2008
Customer Rating: Customer Review Rating: 1.0
The idea may be okay but the plans are the worst.
6) Submitted by Brian, from Imperial, MO on 10/10/2006
I have used the plans and assembled the saw, and the only limit to this saw, is the power of your saw, and the power of the imagination. I have seen the saws the box stores use, and this thing by comparison, is every bit as good. I use this saw at least 3 times a week splitting plywood for flooring repairs, and ripping down for cabinets.

 
Order this Item
Printed Plan (See below for Downloadable Version):
Quantity Item Number Item Stock Status Price
68241 Shop Built Panel Saw Plan (Reprint of plan from Issue 55)
In
Stock
$3.95 Each
Aluminum Kit:
Quantity Item Number Item Stock Status Price
22223 Shop Built Panel Saw Extruded Aluminum Hardware Kit
This item is shipped directly from the manufacturer. Please allow 1-2 weeks for delivery.
In
Stock
Online Only
$349.99 Each
Additional Items Required for Plan:
Quantity Item Number Item Stock Status Price
68064 Easy Grip Knob (For Jigs and Fixtures)
In
Stock
$2.59 Each
23812 Five Star Knob, through hole, 5/16'' 18 tpi
In
Stock
$1.89 Each
34771 3 1/2'' T-Slot Bolt
(Regular Price: $1.39)
In
Stock
Special:
  $0.29
Each
69116 Left-to-Right, Self-Adhesive Rule, 6' Long
In
Stock
$9.99 Each



Home Power Tools and Shop Accessories More Power Tools and Accessories Panel Saws Shop Built Panel Saw Plan

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