Dust Collection Series: Putting It All Together
posted on July 29, 2011 by Ralph Bagnall

This dust collection blog series from Rockler started with ideas for hooking up your shop vacuum to your portable power tools and has worked up to connecting multi-horsepower collection to your stationary tools. I hope you have found it useful. For the final post in this series, we want to try and tie all the information together, and point you in the right direction should you need more information.

dust collection hose reducer Dust right dual port system

As you well know, dust and chips can get in the way of accurate work and nowhere is this more true than at the router table. Chips swirling around the cutter create excess heat and can build up along the fence forcing your part away from the cutter. A router table typically needs collection behind the cutter and under the throat plate. Sharp eyed readers of the last column may have spotted Rockler’s Router Table Dual Port on my system (above right). It allows for one 4” connection to serve both locations at the router table and works with the Dust Right Quick Connect System.

We have talked about many products that connect various tools to your dust system, but sometimes there is no good way to capture the mess at the source. For that, a bench top dust scoop positioned nearby may be the right answer. A big square funnel made of high impact plastic, the dust scoop can be quickly set up near your mess. The suction will capture a lot of the airborne dust, and it is a convenient place to sweep the mess off the bench! I have used them at the drill press, behind my chop saw, and even clamped onto my jointer while preparing a big stock run.

bench top dust collection fitting jointer dust collection fitting

As you saw in my last post, my shop uses a 1 hp dust collector that I can connect quickly to whichever machine I happen to be using. But if you have a stationary collector, it is pretty easy to run some pipes and hook all of your tools up at once. Joints, junctions, blast gates and even through the wall fittings are available! Rockler’s website has an excellent selection of all things dust collection, where you can find all the parts and pieces we have been discussing.

dust fitting starter kit

Keeping the dust under control will make your shop safer, make your work more pleasant and accurate, extend the life of your tools, and let you spend more time working and less time cleaning up. It does not have to be a major project or cost a fortune, but whatever you spend will be well worth it.

posted on July 29, 2011 by Ralph Bagnall
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Comments

6 thoughts on “Dust Collection Series: Putting It All Together”

  • Patrick

    Great advice on keeping a clean shop!

  • Patricia Brace

    Were and how do you go about pricing your work ?

  • Ralph Bagnall

    That's a big question, and many pages have been devoted to the subject in the trade magazines.

    There are as many pricing formulas as there are woodworkers. Some just figure materials and multiply by 3 or 4, others figure kitchens by the pineal foot.

    Speaking for myself, I actually figure out what the job will cost me to make, and add in profit and a margin for error. This sounds simplistic, but it is not.

    I know what the overhead for my shop is, (the cost to turn on the lights and machines, rent/mortgage, insurance, etc.) then add up materials, glues, finishes, hardware and everything.

    Labor comes next. Determine how long the job will take and multiply by your hourly rate.

    Finally add in your profit and allow another percentage for error.

    While this all sounds complicated, after the first few go rounds, it will become second nature for you.

    Lastly, after each job, do an analysis to determine how close you came to matching your bid and adjust your assumptions as needed. Very quickly, you will be able to accurately bid a job and make a reasonable profit.

    Ralph

  • garage equipment

    There are usually filtration systems connected to the air conditioning ducts to help keep the air relatively free of airborne dust particles. By utilizing all three of these devices, it is possible to work in the space with relatively little worry of causing damage to the respiratory system.

  • Daris

    Thanks for the advice, this was great...!

  • Emmanuel

    Great posts. Any advises on Dust collection for Sanding?

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What People are Saying:

I have been ordering from Rockler for almost 20 years and have found their products to be very inexpensive and of high quality. Shipping is fast even when an item is back ordered. The best prices I have found anywhere."

- Orval - 08/07/2012
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