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How to Make PVC Pipe Chisel and Lathe Tool Storage Panel
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Turning tool storage system A hinge mounted storage panel attached to your lathe gives you access to your turning tools while you're working.

When you’re in the middle of a turning project, it’s handy to have all of your lathe tools within easy reach. This tip-out tool holder can bring that convenience to most open-stand lathes. It converts unused space between the legs into practical storage for 10 tools. PVC tubing holds each tool stationary and prevents the cutting edges from contacting one another. The holder is made to fit our Delta 1440 lathe shown above. Be sure to measure your own lathe’s stand and adjust the Material List part sizes as needed.

The Tool Holder

For the Lathe Storage Diagrams and Materials List, click here.

Get this project underway by cutting the main panel and tube stretcher (pieces 1 and 2) to size. Then, tilt your table saw blade to 3° and bevel-rip one long edge of the stretcher. This beveled edge will enable the bottoms of the tubes to rest against the main panel when assembled. Bore ten 1-1⁄2"-diameter holes through the stretcher, spaced evenly along its length. Sand the panel and the stretcher up through the grits at this point to prepare them for further assembly. Step to your miter saw and cut your PVC pipe into ten, 10" lengths (pieces 3).

Installing PVC pipes on storage stretcher Install your PVC tubes into the stretcher and then mark the stretcher's position against the inside face of the panel.

You may need to sand down one end of each tube slightly so they will fit into the stretcher holes. Mount the tubes in the stretcher with epoxy. Once the adhesive sets, determine the position of the stretcher on the main panel. Line it up so the bottom ends of the tubes are flush with the bottom of the panel, and draw a pair of reference lines to mark the stretcher’s location.

Nailing stretcher into storage panel Once you have the stretcher lined up and centered, glue and clamp it in place, then secure it with brads.

Secure the stretcher to the panel with glue, clamps and a few brads.

Screwing tilt stop into storage panel Set the tilt stop so it overlaps the top of the panel on the stretcher side by 1/2" and then fasten it in place with screws.

Cut the tilt stop (piece 4) to size and center it on the inside of the top edge of the panel. Extend the stop a bit past the panel edge to create an overlap, and screw it in place. (Note: Remember, this is for our Delta 1440 lathe ... your requirements may end up eliminating or resizing this piece.)

Attaching wooden pull to the storage panel Drive screws through the inside face of the panel to attach the wood pull on the other side.

Next, fasten the pull (piece 5) to the outside face of the panel about 1-1⁄2" below the top edge. Apply your choice of finish now.

Installing the Project on Your Lathe
Attaching storage unit to the lathe Use wood screws and pop rivets to connect the three hinges between the outside face of the panel and the metal stretcher of the lathe.

We used three hinges (pieces 6) to mount the tool holder to the lower stretcher of our lathe stand. You’ll need to locate the hinges on the outside face of the panel so the tilt stop will make contact with your lathe bed with the hinges mounted to the lathe’s stretcher. Center one of the hinges left and right, and space the other two about 2" in from the panel ends.

Attaching support chains to lathe storage panel Attach the support chains to the panel with short screws, then thread the other ends of the chains through holes drilled in the lathe's rear legs.

A pair of chains (pieces 7) will stop the tool holder when you pull it open. Fasten one end of each chain about 11⁄2" in from the top corners of the inside face of the panel with #8 x 5/8" wood screws or equivalent panhead screws.

It’s time to fasten the hinges to the metal stretcher. We used a single pop rivet through each hinge to make these connections and to minimize extra drilling, but you could also use machine screws and nuts. Now, tip the tool holder out from the lathe about 10", and locate positions on the back legs of your lathe to install the other ends of the chains. Drill these two holes, and loop the end links through them to wrap up the project.

posted on June 1, 2010 by Chris Marshall
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