Building an Easy to Store Fold-up Greenhouse Project
This greenhouse offers great seasonal storage for your plants while also being easy to take apart.
Greenhouses are great for starting plants earlier in spring and extending your growing season in fall. Unfortunately, they normally take up lots of precious yard space, can’t be disassembled or moved easily and are often difficult and expensive to build.
[caption id="attachment_14529" align="aligncenter" width="350"] The greenhouse takes up very little actual storage space when you have it completely taken apart.
Not so with this design. It measures only 4 x 4 feet, disassembles in minutes with wingnuts and can be built in a weekend for less than $300.
For the Folding Greenhouse Drawings and Materials List in PDF Format, click here.
Although this greenhouse is small, it can be used to start an entire a year’s supply of herbs. I use mine for tomatoes and cucumbers — plants that are tough to grow outside in our short, cool Denmark summers.
Building the Roof and Wall Panels
[caption id="attachment_14533" align="aligncenter" width="350"] The joints in the greenhouse are attached with two screws spaced 3/4" apart, being careful not to split the end grain on the wood.
I used 1" x 4" pine for building the wall panels. Rip 6-ft. lengths to obtain all the long verticals (pieces 5 and 6), cross braces (pieces 7), door and door frame (pieces 8 and 9) and roof framing (pieces 14 and 15). Break all sharp edges with 120-grit sandpaper, removing any splinters. Then cut to the lengths specified in the Material List.
[caption id="attachment_14532" align="aligncenter" width="350"] Clamp the pieces of the greenhouse together before assembling the joints, then drive the screws through.
Next, cut all the horizontal framing members, including pieces 1 and 2. Rough-cut pieces 3, 4, 10, 11, 12 and 13, making them all an inch or two long. It’s easiest to take exact measurements for these parts, and make final cuts, during assembly.
[caption id="attachment_14534" align="aligncenter" width="350"] Form half-lap joints for the cross braces with crosscuts in their halfway points and cutting out the waste with a chisel.
Assemble the two sidewalls and back wall (all three are identical) using galvanized screws and mending plates. For the front wall, lay out pieces 1 and 5 in position on a flat surface. Lay a piece of plywood adjacent to the wall top. Mark a centerline on the plywood. Then lay the boards for the rafters (pieces 12) in position and carefully mark them for the angled cuts.
[caption id="attachment_14535" align="aligncenter" width="350"] Attach the cross braces with wood glue and screws, driving them in at an angle to make them more secure.
You’ll know the parts are placed correctly when the rafter boards and centerline intersect. The angle at the top plate should be approximately 30° and the angle at the peak should be approximately 60°. Make your rafter cuts and position them on the plywood once again. Now lay the door header (piece 13) in position and mark for the angled cuts. Follow by measuring for pieces 8 and 4, making final cuts only when you’re sure they’ll fit snugly. You can then assemble the front wall using screws and mending plates.
[caption id="attachment_14536" align="aligncenter" width="350"] Use a vertical brace to attach the top and bottom plates, making sure that the boards are square with each other before final attachment.
Take exact measurements for the door only after you have assembled the front wall. Cut door pieces 3, 9 and 10 to length, allowing for a 3/16" gap around the door perimeter. Assemble the door using screws, and attach the door hinges. Cut duplicate rafters (pieces 12) for the back wall and assemble it in the same way you did for the front wall.
[caption id="attachment_14537" align="aligncenter" width="350"] Make bevel cuts in the roof frames after you've finished them, along the ridge-edges at a 30° angle on your table saw.
Now assemble the roof panels using galvanized mending plates and screws. Bevel the top edges of the roof panels so they meet smoothly at the ridge. Make test cuts in scrap wood to find the proper angle.
[caption id="attachment_14538" align="aligncenter" width="350"] Make a test assembly of the greenhouse using clamps before making your final production to make sure all your cuts are accurate.
Finish the door, wall and roof panels with a good primer and two coats of exterior enamel. When it’s dry, install the door stop (piece 17) and a latch in the front wall.
Adding the Glazing
[caption id="attachment_14539" align="aligncenter" width="350"] Use staples to add polyethylene sheets to the panels, working from the middle to the corners to keep the piece flat, then add trim pieces to cover the edges and cross brace, nailing them in place.
The panes for the greenhouse are not made of glass — it would be too heavy and dangerous to move around. Instead, the frames are covered with plastic film, which is a less expensive but very efficient solution. The least expensive solution is to use the heaviest mil polyethylene you can find. Although it will eventually become brittle and cloudy due to the sun’s UV rays, it should get you through two or three seasons. If you want something longer lasting, use greenhouse film. It is clear, strong and guaranteed to withstand the sun’s rays for up to four years.
[caption id="attachment_14540" align="aligncenter" width="350"] Once the polyethylene sheets have been attached, use a utility knife to cut off any excess pieces.
Greenhouse film is more expensive than the polyethylene you can buy at a home center, but it’s still less expensive than glass or acrylic. The cost of glazing for my greenhouse was approximately $100. I found it at www.growersupply.com/greenplas.html) Attach the film with staples, and then cover the staples and edges with trim.
Making the Platform
[caption id="attachment_14541" align="aligncenter" width="350"] Use decking boards and sleepers to form the platform for the greenhouse, lay out the sleepers and place the boards over them, leaving gaps for drainage.
Cut decking boards and sleepers (pieces 18 and 19) to 55" lengths and assemble them using galvanized screws.
[caption id="attachment_14542" align="aligncenter" width="350"] Check regularly to make sure that the platform is perfectly level, building it on level ground if possible, and once you have it complete drill holes at each corner to drive ground anchors.
Evenly space the boards, allowing gaps for water to drain through to the ground. Use pressure-treated wood for all decking boards as they will be subject to moist conditions and would otherwise rot.
Erecting the Greenhouse
[caption id="attachment_14547" align="aligncenter" width="350"] Assemble the roof on the ground before moving with the rest of the panels, clamp them together and join them with three hinges.
You are now ready to erect the greenhouse.
[caption id="attachment_14543" align="aligncenter" width="350"] On the non-hinged corners, drill holes in the frame for 3/16"-diameter bolts, using a simple jig to guide the drill bits.
With the assistance of a helper or the use of clamps, join the front wall to a sidewall with three hinges and secure it to the platform with a fourth hinge.
[caption id="attachment_14545" align="aligncenter" width="350"] Finish joining the corners by adding 3/16" bolts and screwing in wing nuts, which will be easier to disassemble.
Use bolts and wingnuts with all platform connections to make disassembly quick and easy. Assemble the back wall and the remaining sidewall in the same manner and attach it to the platform.
[caption id="attachment_14544" align="aligncenter" width="350"] Clamp the wall panels together as you go, to check for square and give a base to fasten the hinge leaves around the hinged corners.
Then bore holes for joining the walls at the non-hinged corners and fasten these with bolts and wing nuts.
[caption id="attachment_14546" align="aligncenter" width="350"] Lightly tap the bolts into the roof holes with a hammer, then finish the connection with wingnuts.
Carefully attach the roof panels with bolts and wing nuts as well. Although the structure is quite stable at this point, I recommend the added precaution of staking the platform to the ground. Simply bore holes in the platform corners and drive landscape spikes through them.
[caption id="attachment_14549" align="aligncenter" width="350"] Add metal cables or long hooks to hang some of your plants on, a long catch on the door will help add some ventilation to the greenhouse.
Add the plant containers next. Square plant containers will make the best use of the space and can be built from leftover scrap wood. Make them as large as possible so the soil does not dry out too quickly and so plant roots have plenty of growing room. Don’t forget to bore holes in the container bottoms to promote adequate soil drainage.
Where to Place Your Greenhouse
[caption id="attachment_14548" align="aligncenter" width="350"] Set up your greenhouse in as sunny an area as possible, consider also the flatness of the area and how well the ground will be able to anchor the building.
Locate your greenhouse in a sunny spot where you don’t mind losing a small patch of lawn. You can place it near a fence or building as long as the exposure is southern. A sheltered location will protect your greenhouse from winds and help it maintain warmer temperatures.