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Adjustable Box Joint Jig Downloadable Plan

Item #
10101-WJ038
Rating:
62% of 100

On a standard-style box joint jig, setting up the pin to match the dado blade and getting the spacing just right makes the jig a fussy, single-use item. Here's an adjustable, reusable box joint jig that will suit any joint. It's the last one you'll ever make.

(1) Downloadable Adjustable Box Joint Jig Plan
More Information
Brand Woodworker's Journal
3.1 / 5.0
9 Reviews
5 Stars
4 Stars
3 Stars
2 Stars
1 Star
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Thorough, complete, but not over-wrought
This jig is like Goldilocks' oatmeal: just right. It's sophisticated enough to be adjustable, but simple enough to build and operate. The plan is also just right: complete and thorough, but not unnecessarily technical. I'm going to enjoy building and using this jig.
February 21, 2017
Purchased
over 3 years ago
Woodworking Experience:
Intermediate
Haven't made the jig yet, HOWEVER, I had to go back and copy the COMMENT about changing the design a bit to be able to ADJUST the gig better, in particular, it looks, by adding a knob and a spring to the jig adjust mechanism.
February 13, 2019
Purchased
1 year ago
Woodworking Experience:
Beginner
Good Plans
I needed more information and potential sourcing for 1-2 items needed. Otherwise, it was great.
April 20, 2018
Purchased
over 2 years ago
Woodworking Experience:
Intermediate
Nice design, except for the adjustment mechanism
I liked the idea of a universal, adjustable box joint jig, so I bought this plan and built it out of Baltic birch plywood. It's solid and accurate, but the mechanism for adjusting the position of the sliding pin block is unworkable as described. The author instructs the user to turn the threaded rod to make fine adjustments to the pin position, but this rod is fixed into threads tapped into the sliding block and thus can't be rotated. I devised a simple solution using a threaded knob that moves the rod without rotating it. I also installed a small spring to keep tension on the pin block during adjustments. See photos.
Threaded through-knob adjusts pin block position
Spring maintains tension on pin block
March 7, 2018
Woodworking Experience:
Advanced
Easy build!
I enjoyed building my jig and have used it for 3 projects already. It works very well. A minor complaint is that you mix pictures from both a left and right construction that causes a bit of concern.
I don't have the use of my right arm so I made some modifications for a handle between the braces.
User submitted image
I also made a slide to move the guard out of the way to ease acsess to the lock down bolt.
February 13, 2018
Purchased
over 2 years ago
Woodworking Experience:
Intermediate
I believe one of the photos was backwards this made it more difficult and one of the key parts placement namely the pin or key should have a pattern or better explanation.
I think one of your guys should test build one of these for their feed back.
Not easy to build but it works. I had to build a second one to get it right.
April 21, 2019
Purchased
1 year ago
Woodworking Experience:
Intermediate
I had to make three times and finally had make my own version with many different improvements.
April 4, 2020
Purchased
4 months ago
Woodworking Experience:
Intermediate
Not impressed with plan
Found other plans that were simpler and with more detail
April 8, 2020
Purchased
4 months ago
Woodworking Experience:
Intermediate
I was not able to download the plans. I also did not receive a reply to my email about the problem. I doubt that I will purchase any more downloads.
December 6, 2019
Purchased
8 months ago
Woodworking Experience:
Intermediate
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Browse 9 questions Browse 9 questions and 4 answers
Why did you choose this?
Rockler Store
I liked the idea and wanted to see if it would actually work.
Bryon A on Aug 8, 2019
Saw it on This Old House
Larry S on Mar 3, 2019
I liked the idea and wanted to see if it would actually work.
Bryon A on Aug 8, 2019
Will use this a lot
James C on Mar 26, 2019
Saw it on This Old House
Larry S on Mar 3, 2019
I foresee my need to have this jib, and I'm looking forward to building it.
Evan P on Feb 21, 2019
wanted to see if it is better than the one I made on my own
Paul on Feb 4, 2019
looks very useful
Christine P on Jan 20, 2019
Cause I wanted it?
George M on Jan 18, 2019
I am trying to start making custom boxes and want to try this particular joiont
Chris on Jan 6, 2019
I am a beekeeper, and build some of my own equipment from scratch. Box joints are much stronger than most other basic joints, and make for more durable equipment.
Jay S on Dec 8, 2018
I use a lot of box joints
Daniel S on Dec 1, 2018
I needed a plan to make this jig for an upcoming project I am making
Richard L on Mar 21, 2018
I need to make small boxes for my grandkids.This plan will help since I have all others on youtube were of no help.
Ralph S on Feb 1, 2018
To help with a project
Dewey B on Jan 21, 2018
I needed an affordable box joint jig! This is Tom - not Cally!
Tom on Dec 27, 2017
Want to make a few boxes
Dan B on Oct 11, 2017
Boxes, drawers, toolboxes
Sean A on Aug 11, 2017
Helpful in the shop
Doug A on May 3, 2017
potentially useful and relatively inexpensive
Theodore F on Apr 6, 2017
Need a good box joint jig for the shop.
Russell H on Mar 21, 2017
I want plans to build box joints reliably and accurately.
Joseph B on Mar 2, 2017
Thought i'd try to build this. Currently on hold.
Allyn B on Feb 15, 2017
My home made jig is not adjustable and was wearing out. This one looked great for the price
MARK W on Jan 31, 2017
i need to make a box joint jig
grady g on Jan 30, 2017
Expanding capabilities
Richard B on Jan 8, 2017
something to do
Lewis S on Dec 29, 2016
See if I could make an inexpensive tool- aka.jig
wayne y on Aug 12, 2016
Doing a lot of box joints recently.
Michael M on May 21, 2016
The cost of manufactured box jigs are out of my budget
charles s on May 10, 2016
.need plans to build.
Luan H on Apr 5, 2016
no particular reason, looked interesting
edwin jerald b on Apr 5, 2016
I found out this morning that I can't do 1/4" box joints on my dovetail jig. I need a box joint jig today. I hope this will do the job!
Clifford M on Mar 18, 2016
make box joints easy
Larry on Jan 28, 2016
supplementary to super jig
Harold W. Peacock J on Jan 17, 2016
I haven"t built it yet.
Jim D on Dec 5, 2015
Saw it on You tube
keith A on Dec 4, 2015
! like to build my own jigs
SonjiaM E on Nov 2, 2015
interesting concept
Jerry F on Sep 30, 2015
To make my own jig
Martin L on Jul 31, 2015
The ones I have made in the past are frusting to set up and easy. Therefore I figured why not give this one a try,
Donald H on Jul 14, 2015
Need a reusable jig
Ron S on Jul 7, 2015
i have tried other jigs and they did not last
James F on May 15, 2015
I don't have one and would like to make them.
Robert R on May 11, 2015
I've never made box joints and would like to try. It looks like a simple jig.
Guest on Apr 10, 2015
Will use this a lot
James C on Mar 26, 2019
I foresee my need to have this jib, and I'm looking forward to building it.
Evan P on Feb 21, 2019
Can I use this on a table saw, without a dado blade, to get multi-sized pins and tails?
P G on Oct 13, 2015
Is this jig only for tablesaw/dado blade use???
ardyydra on Feb 29, 2016
Does this jig accommodate multiple joint sizes?
Neil D on Jul 30, 2016
CAN IT BE USED ON A ROUTER TABLE?
Frank on Apr 25, 2017
does this come with a DVD?
A shopper on Apr 7, 2015
BEST ANSWER: no, this is a downloadable plan.
The jig seams interesting but,there is nothing explaining how or even it works?
A video might be helpful.
Andy on Mar 28, 2019
BEST ANSWER: I didn't feel the plan or instructions were very well written.
How do you put a bevel on the fence to hold the backing plate???
Richard K on Mar 19, 2018
BEST ANSWER: I built the jig. Never used it for holding a backing plate. Seems very difficult to set up.
the plans are not accurate. I will not be able to use a 1/2 inch cut with my saw. The pin does not line up with the blade to make a cut. not very good plans.?????????
Richard K on Mar 28, 2018